This CGF Wash-filling-capping 3-in-1unit: Beverage Machinery is used to produce polyester bottled mineral water, purified water, alcoholic beverage machinery and other non-gas beverage machinery.Beverage Machinery can finish all the process such as washing bottle, filling and sealing, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.
(1) Mineral Water / Pure Water Bottling Machine includes: Washing-filling-capping 3 in 1 machine, lamp inspection, label shrinking machine, inkjet printer, hot shrink film packer and conveyors. It is a full automatic production line.
(2)Mineral Water / Pure Water Bottling Machine used in the beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic.
(3)The Mineral Water / Pure Water Bottling Machine is used in filling juices, mineral water and purified water in bottles made of polyester and plastics. The machine can also be used in hot filling if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles.
(4)The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted. There the output and benefit of the machine is higher than the machinery of the same specifications.
(5)The advanced Siemens programmed controller (PLC) is adopted to control the machine to run automatically while a transducer is used in the bottle -entering chains to adjust speeds and coordinated with the transducer of the main machine to make the operations of moving bottle forward steadily and reliably.
(6)It is convenient to operate with higher automation because every part of the machine is inspected to run with photo electricity, On the bases, the filling parts of the machine can be changed into filling methods of lower vacuum.
(7)The filling category of lower vacuum (Z type machine) is applicable in glass bottles, filling alcohol, soy and such like materials. The aluminum theft proof cap and plastic cap can be adopted. The machine is an idea-preferred equipment for beverage maker.
Characteristics
1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan\'s Mitsubishi, France Schneider, OMRON.
Flow chart:
A)Bottle production line PET Resin --Injection moulding machine -Botlte blowing machine --PET bottle
B)Water treatment system Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Reverse Osmosis -UV sterilizer-Ozone generator--Finished water tank
C)Filling&Packing part Bottle unscrambler--Air conveyor--Washing,filling,capping 3in1 machine--Light checker--Blow dryer--Dater printer--Lableing machine --Packing machine -Stock
Working Process:
Bottles are fed from air conveyor into three-in-one rinsing machine via star-wheel. Bottle clamp installed on the rotary wheel of the rinsing machine will grip bottle mouth and make 180º turn along a guide track to face the bottle mouth downward.
In designated section of the rinsing machine rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º turn along a guide track to resume bottle mouth facing up.
Cleaned bottles are moved out of the rinsing machine by star-wheel. After entering the fill area, bottles are retained by neck supporting carrier plates which are actuated by bottle carrier mechanism to raise them to engage with filling valves.
Filling is completed by gravity. The material filled into the bottle through filling valve. The bottle goes down and leaves valve to capping machine via neck handling star-wheel.
Anti-rotation blades on capping heads will seize the neck of bottle to prevent it from rotation and hold it in up-right. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam.
Main Features:
1. This machine has a compact structure, perfect control system, easy to operate and highly automated.
2. Only by changing the star-wheel, arch board can realize fill bottle shape change
3. The parts contact with product is made of quality SUS, anti-corrosive, and easy to clean.
4. Rapid flow, highly filling precision, nicety liquid level without any liquid loss to satisfy the filling process demand.
5. The capping head adopts constant torque magnetic device to guarantee capping quality and impact cap.
6. This machine has a high efficient cap arranging system, perfect cap feeding with self-control and self-protection device.
7. The machine adopts perfect overload protective device can ensure the operator and machine safety
8. The control system has many functions, such as control producing speed, cap shortage detection, bottle block automatic stop and production counting etc.
9. The main electric and air-drive components are world famous brand products.
10. All control is advanced touch-screen operation and realize people-computer dialogue operation.
Main Technical Parameters:
Model | XGF16/16/5 | XGF24/24/8 | XGF32/32/8 | XGF40/40/10 |
Rinsing head | 16 | 24 | 32 | 40 |
Filling head | 16 | 24 | 32 | 40 |
Capping head | 5 | 8 | 8 | 10 |
Capacity | 8000BPH | 12000BPH | 15000BPH | 18000BPH |
Dimension | 2850×2150×2750 | 2880×2180×2750 | 3380×2580×2750 | 4430×3280×2750 |
Power | 2.2KW | 2.2KW | 3KW | 7.5KW |
Model | XGF50/50/15 | XGF60/60/15 | XGF72/72/18 | XGF80/80/22 |
Rinsing head | 50 | 60 | 72 | 80 |
Filling head | 50 | 60 | 72 | 80 |
capping head | 15 | 15 | 18 | 22 |
Capacity | 24000BPH | 30000BPH | 36000BPH | 42000BPH |
Dimension | 4720×3550×2750 | 6000×5450×2750 | 6500×4680×2750 | 7800×6380×2750 |
Power | 7.5KW | 11KW | 15KW | 19KW |
Configurations:
No. | Item | Description |
1. | Material | Stainless steel 304 |
2. | Filling valve | Stainless steel 316 |
3. | Main motor+ Reducer | SEW (Germany ) |
4. | Rinsing pump | CNP(China ) |
5. | Inverter | SIEMENS (Germany ) |
6. | PLC | SIEMENS (Germany ) |
7. | Touch screen | SIEMENS (Germany ) |
8. | Contactor | SIEMENS (Germany ) |
9. | Hot relay | SIEMENS (Germany ) |
10. | Air switch | SIEMENS (Germany ) |
11. | Approaching switch | TURCK (Germany ) |
12. | Photoelectric switch | BANNER (Germany ) |
13. | Pneumatic components | FESTO (Germany ) |
14. | Sliding bearing | Igus (Germany ) |
15. | Lubrication system | BEKA(Germany) |
Detailed Images