Complete Bottle Mineral Water Beverage Filling Drink Bottling Machine

Product Description 

The water filling  production machine is based on the introduction of foreign technology,combined with our years of manufacturing experience .the machine combines Washing,filling and capping ,with scientific and rationaldesign,beautiful shape.it is easy in maintenance ,with automation.this machine is mainly used for water filling .

1.Rinsing empty bottle, filling, and capping functions are integrated in one system, fully automatic synchronized working.

2.Bottle travels on neck to neck from in-feed till out-feed resulting scratch free movement of bottle.

3.Pressure filling nozzles deliver fast, efficient, and accurate dispensing with minimal dripping and leakage.

4.No Bottle No Filling, no caps no capping, no caps auto stops

5.When bottle jam auto stop, machine accident auto stop

6.Open the window when machine running, machine auto paused

7.Heavy duty stainless steel filling pump & rinsing pump

8.Food grade 316L or 304stainless steel contact parts, smooth & fine polish,no dead angles

9.Adopted first class component from Mitsubishi, OMRON, SIEMEN, With PLC, invertors control, touch screen, sensor, switch and other electric parts.

10.Machine and cable arrangement designed according to CE standard and all safety standard.

1. Bottle Rinser
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° Along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
Rinsing machine adopts JST original and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° Angle ensures to wash all side of the bottle, and can save the water.
Please check the following photos : all the water connecting pipes, they are stainless steel 304 .High quality from JST Machinery . 

2. Water bottle filling detail :
Bottle suitable size can be from 250ml - 2000ml.
Different bottle size ,we will make different exchanged spare patrs for you .
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ± 2mm (subject to bottle design). The filling valve material is SUS304. The filling system has liquid level automatic control. Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it start to fill. Bottle is conveying by the wheel in the filling part.


3. Bottle capping machine detail:
This capping machine ,we will make it according to your samples,.
It can be plastic type ,crown type ,aluminium type ,and so on 



Water bottling machine 3 in 1 photos :



Specification:
1.Conveyor Height:1050mm
2.Side panel: 304 stainless steel sheet, thickness is 2mm
3.Power: HANGZHOU JIE Brand 0.75KW
4.Supporting leg: 304 stainless steel
5.Trunking and cover: 304 stainless steel
6.Lubricant water conservation tank: 304 stainless steel
7.Chain plate: Domestic high-quality plastic chain plate,polyoxymethylene (POM)
8.Bearing housing: 304 stainless steel cage

Flat conveyor
1.Stable conveying, using synchronous chasing control between the conveying belt and
engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam.
2. Conveying belt is designed by module, component can be interchanged easily, with compact structure, low noise, easy assembling and maintaining, good flexibility to combine the
bottle type according to the different capacity.
3. The design of electrical control is advanced and rational, we can design the control
method , select the electrical control component according to client's layout, to improve
the conveying stability
4. Set the switch according to conveying system layout or customers' reasonable requirement,
for the convenience of operation.
5. Belt lubricating system is equipped
6.Main part all using ANSI304
7. Fringe board is using the U.S. Rexnord technology to produce

Working Process:
Bottles are fed from air conveyor into three-in-one rinsing machine via star-wheel. Bottle clamp installed on the rotary wheel of the rinsing machine will grip bottle mouth and make 180º turn along a guide track to face the bottle mouth downward. 
In designated section of the rinsing machine rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180º turn along a guide track to resume bottle mouth facing up.
    Cleaned bottles are moved out of the rinsing machine by star-wheel. After entering the fill area, bottles are retained by neck supporting carrier plates which are actuated by bottle carrier mechanism to raise them to engage with filling valves. 
Filling is completed by gravity. The material filled into the bottle through filling valve. The bottle goes down and leaves valve to capping machine via neck handling star-wheel. 
Anti-rotation blades on capping heads will seize the neck of bottle to prevent it from rotation and hold it in up-right. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting and disengaging under the control of a cam.
       
Main Features: 
1.    This machine has a compact structure, perfect control system, easy to operate and highly automated.
2.    Only by changing the star-wheel, arch board can realize fill bottle shape change
3.    The parts contact with product is made of quality SUS, anti-corrosive, and easy to clean.
4.    Rapid flow, highly filling precision, nicety liquid level without any liquid loss to satisfy the filling process demand.
5.    The capping head adopts constant torque magnetic device to guarantee capping quality and impact cap.
6.    This machine has a high efficient cap arranging system, perfect cap feeding with self-control and self-protection device.
7.    The machine adopts perfect overload protective device can ensure the operator and machine safety
8.    The control system has many functions, such as control producing speed, cap shortage detection, bottle block automatic stop and production counting etc.
9.    The main electric and air-drive components are world famous brand products.
10.  All control is advanced touch-screen operation and realize people-computer dialogue operation. 

Main Technical Parameters: 
 
Configurations:
 Main Electrical Components List 

Certificates

Our service 
Installation, debug, training, after sales
(A)installation, debug
After equipments reached the workshop of customer, place the equipments according to plane layout we offered. We will arrange seasoned technician for equipments installation, debug and test production at the same time make the equipments reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and 80 USD per day as the salary for one engineer.
(B)training
Our company offer technology training to customer. The content of training is structure and maintenance of equipments, control and operation of equipments. Training is in the workshop of customer. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures. 
(C)Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
(D)After sales
1, after checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipments according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
2, after quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipments according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
FAQ 
Q1: Are you a trading company or a manufactory?
A1: We are a manufactory, we supply the factory price with good quality, welcome to visit !
Q2: What's your guarantee or the warranty of the quality if we buy your machines?
A2: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q3: When can I get my machine after I paid?
A3: The delivet time is based on the exact machine you confirmed. 
Q4: How can I install my machine when it arrives?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines. 
Q5: How about the spare parts?
A5: After we deal down all the things , we will offer you a spare parts list for your reference.