Basic Info.
Type
Volumetric Filling Machine
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Liquid Contact Material
SUS 304
Warranty
After Installing 1 Year
Capacity
2000bph to 20000bph Water Bottling Machine
Function
Water Bottling Machine
Bottle Volume
200ml-2000ml Water Bottling Machine
Elctric
Siemens, Mitsubishi, etc
Transport Package
Standard Exported Wooden Packing
Specification
CE, ISO, SGS
Product Description
Product Description
This Series water washing filling capping 3-in-1 machine is mainly used for washing,filling sealing Non-Areated carbon dioxide drink such as mineral water,pure water,non-gas wine drink and so on.The machine design is shorten the time for the drink material contact with outside,increase the sanitation condition throught economy benefit.
Feature of Water Filling Machine:
1 Direct connection technology between air conveyor and in-feeding starwheel is applied to replace in-feeding screw and conveying chain to ease bottle changing process with only to change few parts. Newly-designed bottle-separating grippers are assembled to starwheel.
2 We adopts Neck-hanging technology in bottle transportation. Instead of traditional starwheel, we use neck-hanging gripper to make bottle-size-changing easily , without equipment height adjustment ,only few parts need to be adjusted
3 Specially-designed rinser grippers which are made of stainless steel are firm and endurable, with no contact to screw part of the bottle to prevent second pollution.
4 High-speed, easily-cleaned filling valves with big flow volume are equipped with well CIP system and control system to rinse the equipment thoroughly.
5 splint of starwheel using twist descending way to simplify the process of bottle-size-changing. Only need to change arch board and starwheel, within ten minutes.
1)water treatment system
Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank
(Description: The processing flow adopted by a set of Pure Drinking Water Treatment System depends on quality of water source and target purpose of water usage. The selected flow basically includes three parts: pretreatment system, micro processing system and terminal processing system. The Pretreatment system includes multi-media filter, active carbon filter, softener, iron-manganese removal filter, ultra-filter, micro-filter, etc. The micro processing system adopts membrane filtration and ion exchange method. The terminal processing system involves in ozone/UV sterilization, iron exchange etc.)
2) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automaticPE film packing machine→ warehouse
( Description: Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There is once time of internal and external washing, the efficiency of bottle washing is high.
A) Washing part of Bottled Mineral Water Filling Machine:
l All 304 stainless steel rinser heads, water spray style inject design, save water consumption & more clean
lI 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
lII 304 stainless steel washing pump
B) Filling Part of Bottled Mineral water filling machines :
l High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily,
lIFilling volume adjustable in fine rank, same liquid level after filling
lII All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
lV 304 stainless steel filling pump
V no bottle no filling
C) Capping part of Bottled Mineral water filling machine:
l Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
lI All 304stainless steel construction
lII No bottle no capping,
lV Automatic stop when lack of bottle
Capability Character
It adopts hanging type conveying-bottle structure to make changing bottle more convenient,faster and easier.Themain machine adopts advanced PLC control technology.The key electric elements adopt international famous products.
Technical Character
model | CGF8-8-3 | CGF14-12-4 | CGF18-18-6 | CGF24-24-8 | CGF32-32-10 | CGF40-40-12 |
Number of rinsing head | 8 | 14 | 18 | 24 | 32 | 40 |
Number of filling head | 8 | 12 | 18 | 24 | 32 | 40 |
Number of capping head | 3 | 4 | 6 | 8 | 10 | 12 |
(500m)Rated production capacity | 1000-2000 | 2000-4000 | 6000-8000 | 8000-12000 | 12000-16000 | 16000-20000 |
(KW)Installed capacity | 3 | 3.5 | 4 | 4.8 | 7.6 | 8.3 |
LxWxH(mm)Overall size | 1900×1420×200 | 2200×1600×2300 | 2450×1900×2300 | 2750×2180×2400 | 4600×2300×2300 | 4550×265×2300 |
S.N. | Name | Remark |
1 | Washing head with bottle neck hanging | Made by our factory |
2 | Filling valve | Made by our factory |
3 | Sealing head | Made by our factory |
4 | Touch screen | Siemens |
5 | Transducer | Delixi |
6 | PLC | Siemens |
7 | Approach switch | Autonics |
8 | Light fiber switc | Autonics |
9 | Pneumatic elements | Airtac |
Technical flow of
Detailed Images
Certificates
Our service
Installation, debug, training, after sales
(A)installation, debug
After equipments reached the workshop of customer, place the equipments according to plane layout we offered. We will arrange seasoned technician for equipments installation, debug and test production at the same time make the equipments reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and 80 USD per day as the salary for one engineer.
(B)training
Our company offer technology training to customer. The content of training is structure and maintenance of equipments, control and operation of equipments. Training is in the workshop of customer. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
(C)Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
(D)After sales
1, after checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipments according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
2, after quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipments according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
FAQ
Q1: Are you a trading company or a manufactory?
A1: We are a manufactory, we supply the factory price with good quality, welcome to visit !
Q2: What's your guarantee or the warranty of the quality if we buy your machines?
A2: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q3: When can I get my machine after I paid?
A3: The delivet time is based on the exact machine you confirmed.
Q4: How can I install my machine when it arrives?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines.
Q5: How about the spare parts?
A5: After we deal down all the things , we will offer you a spare parts list for your reference.
Address:
38#, Lejiang Road, Leyu Town, Zhangjiagang, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Zhangjiagang City Shadmehr Packaging Industry Company is a professional manufacturer on packaging machinery in China, It is located in Zhangjiagang city which is near from Shanghai with beautiful scenery and convenient transportation.
Best technical plan, superior products, and perfect after-sale service, it make us form specific advantages over market competitions with the scientific progressive conceptions of rapid introduction and make our machinery covered all over the overseas market. We have produced our goods with mature technique and first quality. The products are marketed not only inland, but also exported to tens of countries such as India, Australia, Pakistan, Bulgaria, Bangladeshi and many other country.
Growing with clients" has always been the management concept of "sevenstars ". We believe in truthfulness, conscientiousness, enterprising, continuous improvement and creativeness in running business and these strengths have been helped to bring our finest Equipment in to the market. At present, We have manufactured and provided the following lines to our customers